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Machining and heat treatment as post-processing strategies for Ni-superalloys structures fabricated using direct energy deposition

Article dans une revue avec comité de lecture
Auteur
CARERI, Francesco
103704 Università della Calabria [Arcavacata di Rende, Italia] = University of Calabria [Italy] = Université de Calabre [Italie] [UniCal]
421435 University of Birmingham [Birmingham]
496320 Dipartimento di Ingegneria Meccanica, Energetica e Gestionale [DIMEG]
IMBROGNO, Stano
421435 University of Birmingham [Birmingham]
UMBRELLO, Domenico
103704 Università della Calabria [Arcavacata di Rende, Italia] = University of Calabria [Italy] = Université de Calabre [Italie] [UniCal]
496320 Dipartimento di Ingegneria Meccanica, Energetica e Gestionale [DIMEG]
ATTALLAH, Moataz M.
421435 University of Birmingham [Birmingham]
MARTINS DO OUTEIRO, Jose Carlos
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
BATISTA, António C.

URI
http://hdl.handle.net/10985/20278
DOI
10.1016/j.jmapro.2020.11.024
Date
2021
Journal
Journal of Manufacturing Processes

Résumé

The aim of this study is to determine the most suitable post-processing routines to enhance the surface integrity of components produced with Inconel 718 superalloy by additive manufacturing. The components were fabri­cated by Direct Energy Deposition (DED) followed by two typical post-processing methods: machining and heat treatment. The effect of the post-processing sequence (machining + heat treatment or heat treat­ment + machining) and the corresponding effects on the surface integrity of these components were investigated in terms of surface finishing, microstructure, micro-hardness and residual stresses. Finally, suitable solutions in terms of additive manufacturing - post-process operations have been reported.

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Documents liés

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  • Residual Stresses in Machining of AISI 52100 Steel under Dry and Cryogenic Conditions: A Brief Summary 
    Communication avec acte
    CARUSO, Serafino; MARTINS DO OUTEIRO, Jose Carlos; UMBRELLO, Domenico; BATISTA, Antonio (Trans Tech Publications, 2014)
    Residual stress is one of the most important surface integrity parameter that can significantly affect the service performance of a mechanical component, such as: contact fatigue, corrosion resistance and part distortion. ...
  • Evaluation of present numerical models for predicting metal cutting performance ans residual stresses 
    Article dans une revue avec comité de lecture
    UMBRELLO, Domenico; M'SAOUBI, Rachid; JAWAHIR, I.S.; MARTINS DO OUTEIRO, Jose Carlos (Taylor & Francis, 2015)
    Efforts on numerical modeling and simulation of metal cutting operations continue to increase due to the growing need for predicting the machining performance. A significant number of numer- ical methods, especially the ...
  • Plastic Strain Threshold Determination for White Layer Formation in Hard Turning of AISI 52100 Steel Using Micro-Grid Technique and Finite Element Simulations 
    Article dans une revue avec comité de lecture
    NIE, Guang-Chao; ZHANG, Ke; MARTINS DO OUTEIRO, Jose Carlos; CARUSO, Serafino; UMBRELLO, Domenico; DING, Han; ZHANG, Xiao-Ming (American Society of Mechanical Engineers, 2020)
    White layer (WL) formation in metal cutting is generally found to have negative effects on the corrosion and fatigue life of machined components. Nowadays, the mechanism of the WL formation has not been understood very ...
  • Process Mechanics and Surface Integrity Induced by Dry and Cryogenic Machining of AZ31B-O Magnesium Alloy 
    Communication avec acte
    MARTINS DO OUTEIRO, Jose Carlos; ROSSI, Frederic; ccFROMENTIN, Guillaume; POULACHON, Gerard; ccGERMAIN, Guénaël; BATISTA, Antonio (Elsevier, 2013)
    The corrosion resistance of magnesium alloys depends mainly on its surface integrity. Previous experimental studies have shown that machining can induces small (nano-scale) grain size, compressive residual stresses and ...
  • Induced drilling strains in glass fibre reinforced epoxy composites 
    Article dans une revue avec comité de lecture
    NOBRE, Joao Paulo; STIFFEL, J.-H.; NAU, A.; MARTINS DO OUTEIRO, Jose Carlos; BATISTA, Antonio; VAN PAEPEGEM, W.; SCHOLTES, B. (Elsevier, 2013)
    Residual strains induced by drilling of glass-fibre reinforced polymers (GFRP) were determined using a hybrid experimental-numerical methodology. Experimentally, a set of GFRP specimens were drilled under well-defined ...

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