Experimental and Numerical Analysis of the Flow Inside a Configuration Including an Axial Pump and a Tubular Exchanger

Abstract

In centrifugal and axial pumps, the flow is characterized by a turbulent and complex behavior and also by physical mechanisms such as cavitation and pressure fluctuations that are mainly due to the strong interactions between the fixed and mobile parts and the operating conditions. These fluctuations are more important at the tip clearance and propagate upstream and downstream of the rotor. The control of the fluctuating signal amplitudes can be achieved by incrementing the distance between the components mentioned above. This paper presents experimental and numerical results concerning the operation of a configuration that includes an axial pump and a bundle of tubes that mimics the cool source of a heat exchanger. The pump used in the tests has a low solidity and two blades designed in forced vortex, the tip clearance is approximately 3.87% of tip radius. The experimental measures were carried out using a test bench built for this purpose at the DynFluid Laboratory which was accomodated conveniently with a variety of instruments. Firstly, the characteristic curves were drawn for the pump at 1500 rpm and then a set of measurements concerning the use of pressure sensors was done in order to recover for different flow rates the static pressure signals upstream and downstream the pump and the exchanger. The pressure fluctuations and the performance curve were compared to the numerical results. The numerical simulations were carried out by using a Fluent code, the URANS (Unsteady Reynolds Averaged Navier-Stokes) approach and the k-ω SST turbulence model were applied to solve the unsteady, incompressible and turbulent flow. To record the fluctuating pressure signal, virtual sensors were necessary and placed at the same positions as in the experiments.