Dynamic recrystallization observed at the tool/chip interface in machining
TypeCommunications avec actes
In numerical approaches for high speed machining, the rheological behavior of machined materials is usually described by a Johnson Cook law. However, studies have shown that dynamic recrystallization phenomena appear during machining in the tool/chip interface. The Johnson Cook constitutive law does not include such phenomena. Thus, specific rheological models based on metallurgy are introduced to consider these dynamic recrystallization phenomena. Two empirical models proposed by Kim et al. (2003) and Lurdos (2008) are investigated in machining modeling. A two-dimensional finite element model of orthogonal cutting, using an Arbitrary Lagrangian-Eulerian (ALE) formulation, is developed with the Abaqus/explicit software. Specific rheological models are implemented in the calculation code thanks to a subroutine. This finite element model can then predict chip formation, interfacial temperatures, chip-tool contact length, cutting forces and chip thickness with also and especially the recrystallized area. New specific experiments on an orthogonal cutting test bench are conducted on AISI 1045 steel specimens with an uncoated carbide tool. Many tests are performed and results are focused on total chip thicknesses and recrystallized chip thicknesses. Finally, compared to numerical results got with a Johnson Cook law, numerical results obtained using specific rheological models to take into account dynamic recrystallization phenomena are very close to experimental results. This work shows also the influence of rheological behavior laws on predicted results in the modeling of high speed modeling.
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LE MERCIER, Kévin; WATREMEZ, Michel; GUERIN, Jean-Daniel; FOUILLAND-PAILLE, Laurence; DUBAR, Laurent (2013)The main objective of this paper is to identify the thermo-mechanical behaviour at high temperature of the spheroidal graphite (SG) iron EN-GJS-700-2. In the rst instance, tensile and compression tests in austenitic phase ...
LE MERCIER, Kévin; FOUILLAND-PAILLE, Laurence; WATREMEZ, Michel; DUBAR, Laurent (2015)The objective of the present paper is to analyse the dynamic recrystallization process occurring during the hot cutting of spheroidal graphite iron. In the first instance, hot cutting tests are performed with an orthogonal ...
Dynamic recrystallization behaviour of spheroidal graphite iron. Application to cutting operations LE MERCIER, Kévin; WATREMEZ, Michel; PUCHI-CABRERA, Eli-Saul; DUBAR, Laurent; GUERIN, Jean-Daniel; FOUILLAND-PAILLE, Laurence (Elsevier, 2017)To increase the competitiveness of manufacturing processes, numerical approaches are unavoidable. Nevertheless, a precise knowledge of the thermo-mechanical behaviour of the materials is necessary to simulate accurately ...
FOUILLAND-PAILLE, Laurence; EL MANSORI, Mohamed (Elsevier, 2013)The present paper investigates the brittle-ductile transition (BDT) of the primary shear zone during cutting of spheroidal graphite (SG) iron in the austenitization temperature range (around 1000 °C). The experimental tests ...
MOULART, Raphaël; FOUILLAND-PAILLE, Laurence; EL MANSORI, Mohamed (2013)This study deals with the use of Digital Image Correlation (DIC) to investigate the physical phenomena taking place during the orthogonal cutting of a SG iron specimen at high temperature (around 1,000 °C). After h aving ...