Variable compliance-related aspects of chatter in turning thin-walled tubular parts
TypeCommunications avec actes
Thin tubular parts are often subject to turning process during manufacturing. The increasing compliance of the workpiece, which is associated to tool displacement and to matter removal, can give rise to chatter, leading to poor surface quality or premature machine/tool damage. The present work addresses an experimental case of turning a steel thin-walled tube featuring intense vibrations with variable parameters. Observations of transient records during the pass suggest a strong influence of the matter removal on the eigenfrequencies of the system, while the tool’s motion implies strong variation of the modal projection of the cutting force. Another characteristic phenomenon is the intermittency of the vibrations and discontinuous chatter frequency evolution. These phenomena are reproduced and analyzed numerically. By means of a finite element modeling, the part’s geometry variation during the pass is taken into account. Finally, a stability analysis is carried out for several states of this evolutive system in order to gather insight into the steady cutting conditions.
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GERASIMENKO, Artem; GUSKOV, Mikhail; LORONG, Philippe; DUCHEMIN, Jérôme; GOUSKOV, Alexander (2016)Chatter prediction is nowadays frequently carried out for machining operations involving deformable parts or tools. These analyses are commonly based on the uncoupled elements of the system: frequency response of the ...
Analytical modeling of a thin-walled cylindrical workpiece during the turning process. Stability analysis of a cutting process GERASIMENKO, Artem; GUSKOV, Mikhail; GOUSKOV, Alexander; LORONG, Philippe; SHOKHIN, Alexander (2017)The purpose of this work is to develop a mathematical model of the dynamics of turning a thin-walled cylindrical shell. This model uses a finite number of degrees of freedom and takes into account the variability of dynamic ...
KONDRATENKO, Kirill; GOUSKOV, Alexander; GUSKOV, Mikhail; LORONG, Philippe; PANOVKO, Grigory (Springer International Publishing Switzerland, 2015)Cutting forces measurement is an important component of the ma- chining processes development and control. The use of conventional direct meas- urement systems is often impossible as they interfere in the process’s dynamics. ...
Prediction of milling-induced vibrations in machining complex parts : numerical and experimental investigation DUCHEMIN, Jérôme; GUSKOV, Mikhail; LORONG, Philippe (CMVA, 2014)Avoiding vibrations during machining is an important issue for industry. When dealing with chatter prediction with a numerical approach, several models are required: dynamical models of the workpiece and tool, cutting ...
COFFIGNAL, Gérard; DUCHEMIN, Jérôme; ILLOUL, Lounès; GENGEMBRE, Christophe; GUSKOV, Mikhail; LORONG, Philippe (2013)Présentation concernant la modélisation des phénomènes dynamiques en usinage. Cette modélisation a pour particularité de permettre la prédiction de la géométrie des surfaces usinées (défauts de forme, d'ondulation) que la ...