Orthogonal cutting simulation of OFHC copper using a new constitutive model considering the state of stress and the microstructure effects
TypeCommunications avec actes
This work aims to develop an orthogonal cutting model for surface integrity prediction, which incorporates a new constitutive model of Oxygen Free High Conductivity (OFHC) copper. It accounts for the effects of the state of stress on the flow stress evolution up to fracture. Moreover, since surface integrity parameters are sensitive to the microstructure of the work material, this constitutive model highlights also the recrystallization effects on the flow stress. Orthogonal cutting model is validated using experimental designed cutting tests. More accurate predictions were obtained using this new constitutive model comparing to the classical Johnson-Cook model.
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DENGUIR, Lamice; OUTEIRO, José; FROMENTIN, Guillaume; VIGNAL, Vincent; BESNARD, Rémy (Elsevier, 2017)Due to the rising interest in predicting machined surface integrity and sustainability, various models for metal cutting simulation have been developed. However, their accuracy depends deeply on the physical description ...
Influence of cutting process mechanics on surface integrity and electrochemical behavior of OFHC copper DENGUIR, Lamice; OUTEIRO, José; FROMENTIN, Guillaume; VIGNAL, Vincent; BESNARD, Rémy (ELSEVIER, 2014)Superfinishing machining has a particular impact on cutting mechanics, surface integrity and local electrochemical behavior. In fact, material removal during this process induces geometrical, mechanical and micro-structural ...
Friction Model for Tool/Work Material Contact Applied to Surface Integrity Prediction in Orthogonal Cutting Simulation DENGUIR, Lamice; OUTEIRO, José; RECH, Joël; FROMENTIN, Guillaume; VIGNAL, Vincent; BESNARD, Rémy (Elsevier, 2017)Tribological behavior at both tool/chip and tool/work material interfaces should be highly considered while simulating the machining process. In fact, it is no longer accurate to suppose one independent constant friction ...
Experimental and numerical assessment of subsurface plastic deformation induced by OFHC copper machining OUTEIRO, José; CAMPOCASSO, Sébastien; DENGUIR, Lamice; FROMENTIN, Guillaume; VIGNAL, Vincent; POULACHON, Gérard (Elsevier, 2015)Strain distributions in the machined surface and subsurface of OFHC copper workpieces were determined experimentally and through numerical simulations. An experimental setup, comprising a double frame camera and a pulsed ...
DENGUIR, Lamice; BESNARD, Aurélien; FROMENTIN, Guillaume; POULACHON, Gérard; ZHU, Xiaowen (Taylor & Francis, 2014)One of the criteria mastering the choice of a cutting tool is its wear resistance. In this paper, tool life is treated: on one hand, the study aims to classify the performances of the edge preparations in terms of ...