Mechanistic cutting force model including the stress state induced by the chip flow contribution for cylindrical turning on Ti6Al4V alloy with two different nose radii
TypeCommunications avec actes
Force modelling is a major research topic in machining. Several approaches are used to face with the different needs. Mechanistic models appear to be an easier and rapid way for computing cutting forces; nevertheless they may suffer from accuracy and physically meaning. This article is presenting an advanced mechanistic cutting force model for turning on Ti6Al4V alloy. It considers the effect of the chip flow direction on cutting forces. The proposed model is compared to a basic one and demonstrates its ability to predict more accurately the feed force and the penetration force, which are usually difficult to evaluate.
Files in this item
Showing items related by title, author, creator and subject.
Investigations on the flank wear and modelling of the contact radius effect in turning of Ti6Al4V titanium alloy BONO, Aurélie; DORLIN, Théo; COSTES, Jean-Philippe; FROMENTIN, Guillaume; KARAOUNI, Habib (Elsevier, 2016)Machining of difficult-to-cut materials like Ti6Al4V titanium alloy leads to significant flank wear on the cutting tool. In order to ensure the respect of final part specifications, flank wear has to be controlled. In ...
Analysis and Modelling of the Contact Radius Effect on the Cutting Forces in Cylindrical and Face Turning of Ti6Al4V Titanium Alloy DORLIN, Théo; FROMENTIN, Guillaume; COSTES, Jean-Philippe (CIRP, 2015)Cutting forces are representative data to characterize machining operations.They have to be known to perform the part manufacturing. Therefore, cutting forces predictive models are useful and it is possible to optimize ...
Generalised cutting force model including contact radius effect for turning operations on Ti6Al4V titanium alloy DORLIN, Théo; FROMENTIN, Guillaume; COSTES, Jean-Philippe (Springer, 2016)Current constraints on aeronautical parts have led to the introduction of materials like titanium alloys as well as new part geometries featuring large dimensions and reduced thickness. Inappropriate cutting forces during ...
Phenomenological study of chip flow/formation and unified cutting force modelling during Ti6Al4V alloy turning operations CHÉRIF, Iheb; DORLIN, Théo; MARCON, Bertrand; FROMENTIN, Guillaume; KARAOUNI, Habib (Elsevier, 2018)Mechanistic approach for prediction of cutting forces are showing limits when it comes to enhance the cutting force modelling for specific applications of high-value added and thin parts, which are made of difficult-to-cut ...
Constitutive model incorporating the strain-rate and state of stress effects for machining simulation of titanium alloy Ti6Al4V CHENG, Wenyu; OUTEIRO, José; COSTES, Jean-Philippe; M’SAOUBI, Rachid; KARAOUNI, Habib; DENGUIR, Lamice; ASTAKHOV, Viktor; AUZENAT, François (Elsevier, 2018)Ti6Al4V titanium alloy is widely used in aero-engines due to its superior performance. However, as a difficult-to-cut alloy, it induces short cutting tool life and poor surface integrity. To improve these process outcomes, ...