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A constitutive model for Ti6Al4V considering the state of stress and strain rate effects

Article dans une revue avec comité de lecture
Auteur
CHENG, Wenyu
MARTINS DO OUTEIRO, Jose Carlos
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
COSTES, Jean-Philippe
M'SAOUBI, Rachid
498636 Seco Tools AB [Seco Tools AB]
KARAOUNI, Habib
300457 SAFRAN Group
ASTAKHOV, Viktor
558627 Production Services Management inc. [PSMi]

URI
http://hdl.handle.net/10985/18139
DOI
10.1016/j.mechmat.2019.103103
Date
2019
Journal
Mechanics of Materials

Résumé

The predictability of manufacturing process simulation is highly dependent on the accuracy of the constitutive model to describe the mechanical behavior of the work material. The model should consider the most relevant parameters affecting this behavior. In this study, a constitutive model for Ti6Al4V titanium alloy is proposed that considers both material plasticity and damage. It includes the effects of strain hardening, strain-rate and the state of stress to represent the mechanical behavior of Ti6Al4V titanium alloy in metal cutting simulation. To generate states of stress and strain rates representative of this process, mechanical tests were performed using a specific experimental setup. This included a specimen geometry designed to generate different states of stress, as well as a digital image correlation technique to obtain the strains during the mechanical tests. For the determination of the coefficients of the constitutive model, the yield stress and fracture locus obtained from these tests were used in an optimization-based procedure. To verify the accuracy of the proposed constitutive model to represent the mechanical behavior of the Ti6Al4V alloy under different states of stress, force–displacement curves obtained using this model and the Johnson-Cook model are compared with the curves obtained experimentally.

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Documents liés

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  • Constitutive model incorporating the strain-rate and state of stress effects for machining simulation of titanium alloy Ti6Al4V 
    Communication avec acte
    CHENG, Wenyu; MARTINS DO OUTEIRO, Jose Carlos; COSTES, Jean-Philippe; M’SAOUBI, Rachid; KARAOUNI, Habib; DENGUIR, Lamice; ASTAKHOV, Viktor; AUZENAT, François (Elsevier, 2018)
    Ti6Al4V titanium alloy is widely used in aero-engines due to its superior performance. However, as a difficult-to-cut alloy, it induces short cutting tool life and poor surface integrity. To improve these process outcomes, ...
  • Optimization-based procedure for the determination of the constitutive model coefficients used in machining simulations 
    Communication avec acte
    CHENG, Wenyu; MARTINS DO OUTEIRO, Jose Carlos; COSTES, Jean-Philippe; M’SAOUBI, Rachid; KARAOUNI, Habib; DIETRICH, Stefan; MARCON, Bertrand; ROSA, Pedro (Elsevier BV, 2019)
    This paper deals with the determination of the constitutive model coefficients used in machining simulations. An optimization-based procedure is developed and applied to constitutive model coefficients determination of ...
  • Advances in material and friction data for modelling of metal machining 
    Article dans une revue avec comité de lecture
    MELKOTE, Shreyes; GRZESIK, Wit; MARTINS DO OUTEIRO, Jose Carlos; RECH, Joël; SCHULZE, Volker; ATTIA, Helmi; ARRAZOLA, Pedro José; M'SAOUBI, Rachid; SALDANA, Christopher (Elsevier, 2017)
    This paper reviews recent advances in constitutive and friction data and models for simulation of metal machining. Phenomenological and physically-based constitutive models commonly used in machining simulations are presented ...
  • Tool life and surface integrity in hard milling of hot work tool steels 
    Communication avec acte
    M'SAOUBI, Rachid; CHANDRASEKARAN, H.; COULON, Bertrand; MARQUES, M.J.; MARTINS DO OUTEIRO, Jose Carlos (2008)
    Machinability enhancement of hot work tool steels can be achieved intrinsically through tailoring of alloying elements and steel processing route but also externally through the use of adequate tooling. The aim of the ...
  • Evaluation of present numerical models for predicting metal cutting performance ans residual stresses 
    Article dans une revue avec comité de lecture
    UMBRELLO, Domenico; M'SAOUBI, Rachid; JAWAHIR, I.S.; MARTINS DO OUTEIRO, Jose Carlos (Taylor & Francis, 2015)
    Efforts on numerical modeling and simulation of metal cutting operations continue to increase due to the growing need for predicting the machining performance. A significant number of numer- ical methods, especially the ...

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