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Machinability of inconel 718 during turning: Cutting force model considering tool wear, influence on surface integrity

Article dans une revue avec comité de lecture
Author
TOUBHANS, Bastien
FROMENTIN, Guillaume
ccVIPREY, Fabien
KARAOUNI, Habib
DORLIN, Théo
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
300457 SAFRAN Group

URI
http://hdl.handle.net/10985/18996
DOI
10.1016/j.jmatprotec.2020.116809
Date
2020
Journal
Journal of Materials Processing Technology

Abstract

Machining accuracy can be compromised by elastic workpiece deformation and subsurface residual stress introduction during cutting. In order to anticipate the impact of cutting forces and surface integrity evolutions on finished surface and its geometrical errors, it is necessary to better understand the influence of cutting conditions and tool wear. In this study, machinability of Inconel 718 using a round carbide tool in finish turning conditions is assessed. Cutting forces evolution during tool life are analysed and accompanied by advanced investigations of cutting phenomena. An original mechanistic cutting force model is developed, identified and tested. It includes the effect of tool wear over time in its local formulation. This model allows predicting cutting forces evolution along tool pass for a wide range of finishing cutting conditions. Furthermore, a thorough analysis of residual stress profiles at different tool wear levels is led. It features quantitative results for fresh and worn tools. A study on the influence of cutting parameters and tool wear on residual stress profiles in the machining affected zone is highlighted.

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