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Investigating the efficiency of mixtures based on supercritical CO2 and lubricants by friction tests under conditions similar to the machining of Ti6Al4V

Article dans une revue avec comité de lecture
Auteur
ccKOULEKPA, Koffi Samuel
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
BENKED-DAR, Chadi
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
ccELIAS-BIREMBAUX, Hélène L.
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
ROSSI, FREDERIC
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]
POULACHON, Gerard
127742 Laboratoire Bourguignon des Matériaux et Procédés [LABOMAP]

URI
http://hdl.handle.net/10985/25866
DOI
10.3389/fmtec.2024.1410292
Date
2024-10-31
Journal
Frontiers in Manufacturing Technology

Résumé

New supercritical carbon dioxide (scCO2)-based cutting fluids combining the cooling from scCO2 and lubrication from various additives are investigated in this study. Selected components, including ionic liquids, vegetable and mineral oils, water, and PEG, were introduced into supercritical CO2, and tribological tests were performed on a CNC lathe to analyze their influence on Ti6Al4V/WC-Co contact. Forces and temperatures were recorded to compare the perfomances of the scCO2-lubricant mixtures for future use in machining. The analysis of the apparent friction coefficient and sticking zone showed a noticeable decrease by ionic liquids when combined with scCO2 at a speed of 100 m/min and 4 mL/min delivery flow rate. The other lubricants (water and PEG vegetable oils) performed similarly to standard mineral oil and are less expensive, which could help in developing future low-cost yet effective cooling and lubrication methods for the machining industry.

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    In order to face the challenges in machining difficult-to-cut materials as nickel and titanium alloys, many cooling methods have been developed through the years, among which is the usage of supercritical carbon dioxide ...
  • Highly responsive and accurate temperature measurements in orthogonal cutting through innovative single leg thermocouple 
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    During machining, most of the thermal sources are resulting from the conversion of mechanical energy during the chip shearing mechanism and the intense frictions between the tool, the chip, and the machined surface. Thermal ...
  • Progressive damage induced degradation of mechanical properties in the hole surfaces during drilling processes of CFRP 
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    LIU, Hongguang; ccCHERIF, Mehdi; ccCALAMAZ, Madalina; ccELIAS-BIREMBAUX, Hélène L.; ROSSI, Frederic; POULACHON, Gerard; ccAYED, Yessine (Elsevier BV, 2023)
    This paper presents a novel 3D numerical model of drilling CFRP to evaluate the degradation of mechanical properties in the hole surfaces. It can be used to determine the change of functional performance induced by accumulated ...
  • A hybrid modelling approach for characterizing hole shrinkage mechanisms in drilling Ti6Al4V under dry and cryogenic conditions 
    Article dans une revue avec comité de lecture
    LIU, Hongguang; BIREMBAUX, Hélène; ccAYED, Yessine; ROSSI, Frédéric; POULACHON, Gérard; BIREMBAUX, Hélène (Springer Science and Business Media LLC, 2021-10-19)
    Hole shrinkage is a common phenomenon in drilling difficult-to-cut materials like Ti6Al4V due to their poor thermal properties and high elasticity, which can lead to increase in tool wear and decrease in surface integrity. ...
  • Impacts of flank wear and cooling strategies on evolutions of built-up edges, diffusion wear and cutting forces in Ti6Al4V machining 
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    LIU, Hongguang; ccAYED, Yessine; BIREMBAUX, Hélène; ROSSI, Frederic; POULACHON, Gerard (Elsevier BV, 2022-03-21)
    Titanium alloys are widely used in aerospace industries due to their excellent physical and mechanical performances, however, their poor machinability always induce fast tool wear. To better understand the interaction ...

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