Cutting Forces Modeling in Finish Turning of Inconel 718 Alloy with Round Inserts
TypeCommunications avec actes
In turning, the applied forces have to be known as accurately as possible, especially in the case of difficult-to-cut materials for aircraft workpieces finishing operations. Traditionally, edge discretisation methodology based on local cutting laws is used to determine the cutting forces and results are usually considered suitable. Nevertheless, only the rake face is considered in most of studies and the cutting relations are determined by direct identification with a straight edge. This study deals with finishing operations of Inconel 718 alloy with one type of round insert. The main objective is to formulate a novel cutting forces model, taking into account the clearance face. First, a generic model based on a geometrical description using homogeneous matrix transformation is presented. Then, cutting coefficients are identified by inverse identification from experimental measurements distributed with an orthogonal design experiment including tool wear. Finally, modeling and experimental values of the cutting forces are compared and the identified model is analysed.
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CAMPOCASSO, Sébastien; COSTES, Jean-Philippe; FROMENTIN, Guillaume; BISSEY BRETON, Stéphanie; POULACHON, Gérard (Elsevier, 2013)In order to predict the characteristics of the machined part, such as geometry, surface roughness and fatigue or corrosion resistance, the cutting forces values should be known as precisely as possible. The edge discretisation ...
A generalised geometrical model of turning operations for cutting force modelling using edge discretisation CAMPOCASSO, Sébastien; COSTES, Jean-Philippe; FROMENTIN, Guillaume; BISSEY BRETON, Stéphanie; POULACHON, Gérard (Elsevier, 2015)The knowledge of cutting forces is of prime importance to ensure the success of cutting operations, the desired properties of the machined parts and therefore the functionality of the workpieces. Edge discretisation is one ...
CAMPOCASSO, Sébastien; POULACHON, Gérard; COSTES, Jean-Philippe; BISSEY BRETON, Stéphanie (Elsevier, 2014)The cutting forces are often modelled using edge discretisation methodology. In finish turning, due to the smaller corner radii, the use of a local cutting force model identified from orthogonal cutting tests poses a ...
Identification d'un modèle d'efforts de coupe mécanistique et application dans le cas d'un contournage de cuivre pur CAMPOCASSO, Sébastien; TRAPET, Florent; COSTES, Jean-Philippe; FROMENTIN, Guillaume; BISSEY BRETON, Stéphanie; POULACHON, Gérard (2012)L'obtention des caractéristiques des pièces usinées ainsi que la bonne maîtrise du procédé d'usinage sont liées aux efforts de coupe. De nombreux modèles d'efforts de coupe ont déjà été développés, mais ils sont souvent ...
CAMPOCASSO, Sébastien; POULACHON, Gérard; BISSEY BRETON, Stéphanie; COSTES, Jean-Philippe; OUTEIRO, José (ELSEVIER, 2017)Mechanistic cutting force modelling generally involves coefficients identification from machining tests. In order to develop multi-material cutting force models avoiding identification, several studies have tried to link ...