Running-in wear modeling of honed surface for combustion engine cylinder liners
TypeArticles dans des revues avec comité de lecture
The texture change during running-in alters the performance and efficiency of a tribo-mechanical system. During mass production of cylinder liners, a final finishing stage known as ‘‘plateau honing’’ is commonly added to reduce the running-in wear process of the liner surface. The majority of researchers think that this operation improves the engine efficiency and decreases oil consumption. It was believed that there are close links between the surface topography of honed cylinders change and their wear resistance during running-in. However, these interactions have not yet been established. Some running-in wear models were developed in the open literature to predict topographical surface changes without considering the running-in conditions. The present paper thus investigates the various aspects of the wear modeling that caused running- in problems in honed surfaces and its implications on ring-pack friction performance. To illustrate this, plateau honing experiments under different conditions were first carried out on an instrumented vertical honing machine. The plateau honing experiments characterize the surface modifications during running-in wear of cast-iron engine bores using advanced characterization method. Based on the experimental evidence, a running-in wear model was developed. Finally, a numerical extension of the developed model was applied to solve the Reynolds equation by taking into account the real surface topographies of the engine bore. This enables us to predict realistic friction performance within the cylinder ring-pack tribosystem.
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Mutual effect of groove size and anisotropy of cylinder liner honed textures on engine performances YOUSFI, Mohammed; MEZGHANI, Sabeur; DEMIRCI, Ibrahim; EL MANSORI, Mohamed (scientific, 2014)The cylinder liner surface texture, widely generated by the honing technique, contributes a lot on engine functional performances (friction, oil consumption, running-in, wear etc.). In order to improve these functional ...
DEMIRCI, Ibrahim; MEZGHANI, Sabeur; YOUSFI, Mohammed; ZAHOUANI, Hassan; EL MANSORI, Mohamed (2013)The reduction of friction and the limitation of emissions of greenhouse gases are the main objectives of the automotive industry. This energy e ciency is related to functionalization of the surface of ringpack tribo-system. ...
DEMIRCI, Ibrahim; MEZGHANI, Sabeur; YOUSFI, Mohammed; ZAHOUANI, Hassan; EL MANSORI, Mohamed (STLE, 2012)Multistage abrasive finishing processes (grinding, polishing, honing, etc.) are commonly used to produce the geometrical properties of a surface to meet its technical functionalities in the operating characteristics of ...
DEMIRCI, Ibrahim; MEZGHANI, Sabeur; YOUSFI, Mohammed; EL MANSORI, Mohamed (ASME, 2014-01)Determining friction is as equally essential as determining the film thickness in the lubricated contact, and is an important research subject. Indeed, reduction of friction in the automotive industry is important for ...
Smoothness and plateaudness contributions to the running-in friction and wear of stratified helical slide and plateau honed cylinder liners YOUSFI, Mohammed; MEZGHANI, Sabeur; DEMIRCI, Ibrahim; EL MANSORI, Mohamed (Elsevier, 2015)Cylinder liner surface has a great influence on frictional and wear performances of combustion engines during the running-in period. Two surface texture anisotropies produced by plateau honing (PH) and helical slide honing ...