Competition between surface defects and residual stresses on fatigue behaviour of shot peened forged components

Abstract

The present study focuses on analysing and modelling the influence on fatigue behaviour of the surface of a hot-forged C70 connecting rod which undergoes a shot-blasting treatment. The shot-blasting heavily affects the surface and thus the fatigue properties. In addition, the forging process induces large defects which also have an effect on the fatigue strength. So as to be able to determine which aspects of the surface integrity are the most influential in fatigue, various surface states were thoroughly characterised and then tested in high cycle fatigue in bending. The various aspects studied are the surface roughness and large defects, residual stresses, microstructure and hardness. The aim of this work is to develop a fatigue design approach that can take into account both the effect of the surface defects and that of the residual stresses on fatigue.