Investigations on exit burr formation mechanisms based on digital image correlation and numerical modelling
TypeArticles dans des revues avec comité de lecture
Requirements on burr height and burr amount on machined parts are getting stricter. This leads to method development from manufacturing companies to predict burr distribution and its size along part edges. A deeper understanding of burr formation mechanisms will assist to more accurate model development. This study aims to analyze the exit burr formation, which is formed during orthogonal cutting of a brittle cast aluminum alloy. A customized Digital Image Correlation (DIC) system with the help of a high-speed camera was used to measure the displacements fields. It calculates strain fields during burr initiation and development in orthogonal cutting of T7 heat-treated cast Aluminum alloy ENAC-AlSi7Mg0.3 as well. Those results are then qualitatively compared with a numerical model of the burr with chamfer formation developed and simulated using a Finite Element Method (FEM), to ensure a good correspondence between experiments and simulation. This model is used to complete the DIC study of burr with chamfer formation mechanisms during crack propagation leading to chamfer formation. The analysis of numerically obtained stress triaxiality fields and of DIC observations from experiments are compared to the assumptions made from analytical models. Finally, necessary improvements of an existing burr formation analytical model are proposed.
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Etude de la formation des bavures en coupe orthogonale à l’outil carbure dans un alliage d’Aluminium – Silicium. RÉGNIER, Tristan; FROMENTIN, Guillaume; OUTEIRO, José; MARCON, Bertrand; D'ACUNTO, Alain; CROLET, Arnaud (2016)Le but de cet article est d’étudier l’influence des paramètres de coupe sur la formation des bavures en coupe orthogonale. Pour ce faire, une étude en rabotage est réalisée avec des plaquettes carbures, sur un alliage ...
Phenomenological study of multivariable effects on exit burr criteria during orthogonal cutting of AlSi alloys using principal components analysis RÉGNIER, Tristan; FROMENTIN, Guillaume; D'ACUNTO, Alain; OUTEIRO, José; MARCON, Bertrand; CROLET, Arnaud (ASME American Society of Mechanical Engineers, 2018)During machining, burrs are produced along a part’s edges, which can affect a final product lifetime or its efficiency. Moreover, time-consuming and expensive techniques are needed to be applied to remove such burrs. ...
Experimental Investigation and Modelling of Burr Formation during Orthogonal Cutting of A356+0.5Cu Aluminium Alloy RÉGNIER, Tristan; FROMENTIN, Guillaume; OUTEIRO, José; MARCON, Bertrand; D'ACUNTO, Alain; CROLET, Arnaud (2016)Burr formation during parts manufacturing is a significant problem that companies try to minimise or eliminate. The present work aims to study the burr formation mechanisms in a cast aluminium alloy. Orthogonal cutting ...
Fundamental study of exit burr formation mechanisms during orthogonal cutting of AlSi aluminium alloy RÉGNIER, Tristan; FROMENTIN, Guillaume; MARCON, Bertrand; OUTEIRO, José; D'ACUNTO, Alain; CROLET, Arnaud; GRUNDER, Timothée (Elsevier, 2018)Burr formation during machining is an important issue in industry. It causes an additional deburring operation, which is time consuming and has a negative economic impact. This study aims to analyse burr formation mechanisms ...
Analysis and modeling of burr formation during the plane milling of cast aluminium alloy using Polycrystalline Diamond Tools BOURLET, Clément; FROMENTIN, Guillaume; HARIKA, Elias; CROLET, Arnaud (ASME, 2016)Burr formation is a significant problem during manufacturing, and leads to a lack of geometrical quality through the appearance of undesired and undefined shapes on the workpiece. Thus, understanding the burr formation and ...