Tribological Analysis of Several Coatings under Flood and Cryogenic Cooling Conditions

Abstract

The contact between the tool and the workpiece/chip in metal cutting is complex, resulting in high local temperatures and stresses, which may cause severe tool wear and failure. Developments in cryogenic-assisted machining have shown an ecological alternative to the classical metal working fluids, besides tool wear reduction during machining difficult-to-cut materials due to the good ability to dissipate the heat generated by this process. The objective of this work is to analyze the tribological conditions and performance of new coatings specially developed for cryogenic-assisted machining in terms of friction coefficient, volume of build-up material (adhesion) to the tool, and tool temperature. The results have shown that the sliding speed and cooling/lubrication strategy are two main factors that affect the friction coefficient and adhesion of Ti–6Al–4V alloy to the pins. These tribological tests should allow us to select the best coating(s) to be used in cutting tools for further tool wear analysis. Moreover, the obtained friction coefficients could be further implemented into metal cutting models to predict the machining outcomes, including the surface integrity of the machined parts and tool wear.